miniPSM℠ Framework

Being exempt from federal Process Safety Management (PSM) rules does not mean your facility is unregulated. All facilities, independent of how much material they handle, must comply with applicable federal, state, and local regulations. More importantly, hazardous materials carry inherent risks regardless of regulatory thresholds.

Scalable Process Safety Solutions

ioMosaic offers a structured, practical approach to process safety implementation. Designed specifically for small-to-mid-sized facilities, craft distilleries, and specialized chemical operations, the miniPSM℠ Framework demonstrates how process safety can be implemented by smaller companies over time to proactively mitigate risk, protect their workforce, and safeguard the bottom line.

Phased Implementation Roadmap

Our phased implementation approach allows companies to start small, build momentum, and systematically reduce risk over time without overwhelming internal resources.

Phase 1 – The Basics

Ideal for establishing immediate compliance baselines and protecting day-to-day operations.

  • Hazard Identification & Communication: Identifying workplace hazards and ensuring workers are properly informed.
  • Equipment Maintenance: Establishing basic preventive maintenance protocols for critical safety equipment.
  • Hot Work & Safety Permits: Controlling high-risk maintenance activities.
  • Emergency Response Planning: Ensuring clear protocols are in place for unexpected incidents.

Phase 2: Hazard Evaluation & Mitigation

Stepping up your analytical capabilities to prevent incidents before they occur.

  • Hazard Evaluation: Deeper dives into specific operational risks.
  • Hazard Mitigation: Engineering and administrative controls to reduce identified risks.
  • Incident Investigation: Rigorous root-cause analysis frameworks for near-misses and minor incidents.

Phase 3: Advanced Architecture

Formalizing documentation, rigorous procedures, and quality management systems.

  • Process Safety Information (PSI): Compiling detailed technical data on chemicals and equipment.
  • Operating Procedures: Writing clear, safe, step-by-step instructions for operators.
  • Management of Change (MOC): Tracking and evaluating operational, chemical, and procedural changes.
  • Record Management, Audits & Detailed Hazard Analysis: Establishing internal oversight and auditing capabilities.

Phase 4: Full Implementation

Complete alignment with the 14 elements of the OSHA PSM standard (29 CFR 1910.119) or the CCPS 20 Elements of Risk-Based Process Safety (RBPS).

Process Safety Management Tools

Managing process safety elements facility-wide requires powerful, easy-to-use, enterprise tools:

Process Safety Enterprise® (PSE) software simplifies PSM management by providing structured visual workflows for each OSHA PSM element. It scales down to match your specific implementation phase, allowing you to easily track, document, and manage your critical process safety elements in one centralized, audit-ready space without the administrative bloat.

Process Safety Learning® (PSL) platform is an on-demand, self-paced e-learning platform that delivers targeted safety education exactly when and where the team needs it without disrupting daily production schedules.

Why Partner with Us?

  • Decades of Proven Expertise: We don’t just write manuals; we implement practical, field-tested safety systems built on years of high-level industry experience.
  • Customized Scaling: You only implement what you need when you need it, avoiding unnecessary overhead while lowering facility risk.
  • Regulatory Peace of Mind: Stay ahead of regulatory standards, local fire codes, and insurance requirements with confidence.

Transform Your Risk Management

Our mission is to help you protect your people, plant, stakeholder value, and our planet. Call us today at 1.844.ioMosaic or send us a note. We'd love to hear from you.

Learn More

Our mission is to help our clients reduce and manage episodic risk and improve the safety of their work environments so they can worry less and focus more on what they do best. Call us today at 1.844.ioMosaic or fill out our online form. We would love to hear from you.

 

 

The miniPSM℠ Framework: A Scalable Process Safety Blueprint

The miniPSMSM Framework: A Scalable Process Safety Blueprint Paper

A chemical incident doesn’t care whether a facility triggers OSHA Process Safety Management (PSM) thresholds. For small-to-mid-sized operations or distilleries, handling hazardous materials—even in small quantities—carries a disproportionate risk. Read this white paper to uncover an effective four-phase implementation roadmap designed to build process safety over time as resources and material quantities allow.

Request a Software Quote

Ready to drive workflow efficiency at your organization? Call us at 1.844.ioMosaic or fill out our online form.

 

How We Can Help You

ioMosaic pioneered many of the current risk assessment techniques for processes that handle hazardous chemicals.

Our experts support every aspect to ensure that your facility runs safely and efficiently.

Expertise to help you minimize your exposure to fire, injury, property damage, and litigation.

Integrating best practices with cost-effective solutions to address program deficiencies.

Helping manage risk with facility siting studies, assessments and recommendations.

Senior knowledgeable engineers facilitate hazard analyses in nearly all sectors of the process and processing industries.

Decades of experience leading incident investigations for process industry companies.

We prepare expert opinion reports and provide expert testimony for process incident cases.

Experienced engineers who have performed LOPAs on a wide range of facilities and terminals.

A scalable process safety blueprint for facilities not subject to federal PSM/RMP mandates.

Our experts are at the forefront of pipeline Process Safety Management proficiency.

Offering a comprehensive range of safety, technology and risk management training.

Proven track record of performing QRAs for facilities, pipelines and transportation routes.

Well versed in assisting global companies with their sustainability reporting communications.

Decades of experience mitigating hazards for the chemical and pharmaceutical industries.